Build guide

Reverse Polarity Guard

16×28 @ 2.54mm pitch · 7 components · 7 wires

1. Prepare

Verify component pinouts against each manufacturer’s datasheet before wiring. Label cut wires with their wire numbers; the same numbers follow them through every stage. Wire colors are written out for black-and-white printing. Custom colors can be named in the wire library.

Progress is saved on this browser for this board revision. Changes to the board or measurements start a new checklist. Printed diagrams are references, not life-size templates.

7 wires to prepare; 200mm total wire, including end allowances.

Parts List

7 unique parts

Ref DesPartValueManufacturerPart NumberQtyLink
D1Diode (axial)——1—
J1Power Input (2-pin)——1—
J2Screw Terminal 2P (5.08mm)——1—
LED1LED——1Amazon
Q1TO-220——1—
R1Resistor (axial)100k——1Amazon
R2Resistor (axial)1k——1Amazon

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2. Cut wires

Cutting quantities by color and length

7 wires · +5mm per end for lead-through

Cut#NetColorRouteCut LengthBends
6GNDBlackH22 → I2623mm15mm (90°)
5GNDBlueL17 → G2133mm18mm (90°)
4VOUTGreenK18 → E2133mm13mm (90°)
1VINRedD6 → E1330mm23mm (90°)
7GNDRedK16 → E651mm30mm (90°)
3VOUTWhiteH16 → F1518mm10mm (90°)
2VOUTYellowI17 → I1813mm—

Total wire: 200mm (7.9in)

3. Bend wires

Use the straight-line ruler to mark bend points on the wire before bending. Use the bent shape as a visual reference while bending.

Bend ruler and shape for wire 1
Cut 30mm. Bend 90° right at 23mm.
Bend ruler and shape for wire 2
Cut 13mm.
Bend ruler and shape for wire 3
Cut 18mm. Bend 90° up at 10mm.
Bend ruler and shape for wire 4
Cut 33mm. Bend 90° left at 13mm.
Bend ruler and shape for wire 5
Cut 33mm. Bend 90° down at 18mm.
Bend ruler and shape for wire 6
Cut 23mm. Bend 90° right at 15mm.
Bend ruler and shape for wire 7
Cut 51mm. Bend 90° left at 30mm.

4. Place wires

Component side. Select a wire to emphasize its route in its own color and highlight its endpoints. Wires follow number order, matching the bend guide and solder checklist.

W1 · D6E13
W2 · I17I18
W3 · H16F15
W4 · K18E21
W5 · L17G21
W6 · H22I26
W7 · K16E6
W1 · D6E13W2 · I17I18W3 · H16F15W4 · K18E21W5 · L17G21W6 · H22I26W7 · K16E6

5. Solder connections

Bottom view: horizontally mirrored. Coordinate names still identify the same physical holes. Highlights mark wire endpoints; wire routes belong on the component side. Check each connection and the listed solder bridges.

Board is horizontally mirrored. Column A is on the right.

W1 · D6E13
W2 · I17I18
W3 · H16F15
W4 · K18E21
W5 · L17G21
W6 · H22I26
W7 · K16E6
W1 · D6E13W2 · I17I18W3 · H16F15W4 · K18E21W5 · L17G21W6 · H22I26W7 · K16E6