Build guide

Tank Level Indicator (3 probes)

15×27 @ 2.54mm pitch · 14 components · 13 wires

1. Prepare

Verify component pinouts against each manufacturer’s datasheet before wiring. Label cut wires with their wire numbers; the same numbers follow them through every stage. Wire colors are written out for black-and-white printing. Custom colors can be named in the wire library.

Progress is saved on this browser for this board revision. Changes to the board or measurements start a new checklist. Printed diagrams are references, not life-size templates.

13 wires to prepare; 369mm total wire, including end allowances.

Parts List

6 unique parts

Ref DesPartValueManufacturerPart NumberQtyLink
J1Power Input (2-pin)——1—
J2Screw Terminal 4P (5.08mm)——1—
LED1, LED2, LED3LEDred 5mm——3Amazon
Q1, Q2, Q3NPN Transistor (TO-92)2N3904——3Amazon
R1, R3, R5Resistor (axial)4.7k——3Amazon
R2, R4, R6Resistor (axial)330——3Amazon

Links may include affiliate referrals.

2. Cut wires

Cutting quantities by color and length

13 wires · +5mm per end for lead-through

Cut#NetColorRouteCut LengthBends
12GNDBlackI11 → I1725mm—
6PROBE_LOWBlackN20 → I468mm8mm (90°), 48mm (90°)
11GNDBlueD5 → J1038mm18mm (90°)
5PROBE_MIDBlueN14 → K443mm30mm (90°)
4COLL_MIDGreenE19 → I1920mm—
10VCCGreenF14 → F2025mm—
1PROBE_HIRedN8 → N518mm—
7VCCRedF8 → F518mm—
13GNDRedK17 → K2325mm—
3COLL_LOWWhiteE25 → I2520mm—
9VCCWhiteH8 → H1425mm—
2COLL_HIYellowE13 → I1320mm—
8VCCYellowG4 → C323mm8mm (90°)

Total wire: 369mm (14.5in)

3. Bend wires

Use the straight-line ruler to mark bend points on the wire before bending. Use the bent shape as a visual reference while bending.

Bend ruler and shape for wire 1
Cut 18mm.
Bend ruler and shape for wire 2
Cut 20mm.
Bend ruler and shape for wire 3
Cut 20mm.
Bend ruler and shape for wire 4
Cut 20mm.
Bend ruler and shape for wire 5
Cut 43mm. Bend 90° left at 30mm.
Bend ruler and shape for wire 6
Cut 68mm. Bend 90° up at 8mm. Bend 90° left at 48mm.
Bend ruler and shape for wire 7
Cut 18mm.
Bend ruler and shape for wire 8
Cut 23mm. Bend 90° left at 8mm.
Bend ruler and shape for wire 9
Cut 25mm.
Bend ruler and shape for wire 10
Cut 25mm.
Bend ruler and shape for wire 11
Cut 38mm. Bend 90° right at 18mm.
Bend ruler and shape for wire 12
Cut 25mm.
Bend ruler and shape for wire 13
Cut 25mm.

4. Place wires

Component side. Select a wire to emphasize its route in its own color and highlight its endpoints. Wires follow number order, matching the bend guide and solder checklist.

W1 · N8N5
W2 · E13I13
W3 · E25I25
W4 · E19I19
W5 · N14K4
W6 · N20I4
W7 · F8F5
W8 · G4C3
W9 · H8H14
W10 · F14F20
W11 · D5J10
W12 · I11I17
W13 · K17K23
W1 · N8N5W2 · E13I13W3 · E25I25W4 · E19I19W5 · N14K4W6 · N20I4W7 · F8F5W8 · G4C3W9 · H8H14W10 · F14F20W11 · D5J10W12 · I11I17W13 · K17K23

5. Solder connections

Bottom view: horizontally mirrored. Coordinate names still identify the same physical holes. Highlights mark wire endpoints; wire routes belong on the component side. Check each connection and the listed solder bridges.

Board is horizontally mirrored. Column A is on the right.

W1 · N8N5
W2 · E13I13
W3 · E25I25
W4 · E19I19
W5 · N14K4
W6 · N20I4
W7 · F8F5
W8 · G4C3
W9 · H8H14
W10 · F14F20
W11 · D5J10
W12 · I11I17
W13 · K17K23
W1 · N8N5W2 · E13I13W3 · E25I25W4 · E19I19W5 · N14K4W6 · N20I4W7 · F8F5W8 · G4C3W9 · H8H14W10 · F14F20W11 · D5J10W12 · I11I17W13 · K17K23